Intergrain FLOORTEC

Water Based Polyurethane - Interior Clear Finish for Woodwork and Floors

Intergrain Floortec represents a significant development in coatings technology. It is a 3rd generation air drying water borne urethane co polymer designed for high performance interior use, where a clear tough flexible abrasion and chemical resistant coating is required. Floortec resists yellowing, water and heat and has good adhesion to a wide variety of timber substrates. Floortec has distinct environmental and user advantages in low toxicity and odour, with the convenience of water clean up. Released in 1987 Floortec has been subject to an ongoing product development programme to incorporate the latest development in water-borne polyurethane technology. Floortec is available in satin and gloss in standard and flooring grade, both have identical properties apart from viscosity. Standard Floortec is for general woodwork. Flooring grade has lower viscosity to enable easier maintenance of a "wet- edge" and faster self levelling on large areas and in warm weather. It is unsuitable for vertical surfaces.

Satin 60 degrees 31 +/- 2.5% If substrate darkening or yellowing is unacceptable we recommend Intergrain Ultraclear be used as a primer.

PROPERTIES

Colour:Clear.
Tinting:May be tinted to a range of soft decorator liming tones and timber colours.
Custom tinted and pearlescent colours available on request
Gloss Level:Gloss 60 degrees 85 +/- 5%
Flow/Levelling/
Viscosity:
Controlled for ease of application.
Substrate Adhesion: Excellent, to wide variety of substrates
Intercoat/Adhesion/
Recoatability:
Excellent, minimum sanding needed.
Water Resistance:Excellent.
Elasticity:Excellent.
Chemical Resistance:Very good for common household chemicals, food, drinks, fats, etc.
Care is needed with aggressive solvents, cleaners and strong detergents
Heat Resistance:Good, will tolerate boiling water if not in prolonged contact but not suitable for hot saucepans.
Mark/Abrasion
Resistance:
Good, incorporates abrasion resistant additive.
Flammability:Water based. Non flammable.
Toxicity:Non toxic when used as directed.
Washability:Good, clean with soap and water or gentle, non-abrasive household cleaners.
Yellowing Resistance:
Dried Film Thickness:50 micron/.002" per coat of specified coverage of 10 sq. metres per litre.
Konig Hardness: 168 secs. Comparative reference, 2 pack polyurethane typically 200 secs., acrylic blend 126 secs, glass 240 secs.
Taber Abrasion: 29mg loss of weight (mg loss 1000 cycles) (cs 17 wheel 1000 gm load).
Odour: Low, slight ammonia odour non hazardous.
Shelf Life: Approx. 2 years in un-opened container.
NOTE: THE ABOVE PROPERTIES APPLY TO FULLY CURED 7 DAY OLD COATINGS ONLY

COMPOSITION

Resin System:Water borne polyurethane co polymer.
Solvent: Water.
Resin Solids:26.32% by weight.
Total Solids:26.7%
PH: 8.4 - 8.6
Specific Gravity: 1.02
Fungicide/Algicide: High activity, low toxicity, dry film fungicide/algaecide.

APPLICATION DATA

Method: Quality brush, Padco applicator, lambswool applicator or spray.
Number of coats:General work: Minimum of two or more coats depending on finish required.
Benchtops: 4 full coats to top working surfaces, one on underside.
Floors: Minimum 3 or more coats depending on timber species and porosity.
Approx. 10 - 15 sq mt per litre. NB Lower temperatures and high humidity will retard drying as evidence by a milky blue colour in the coating . New Floortec coated floors should only be walked on with socks or slippers for the 1st 24 hours after painting.
Recoating new: Allow minimum 3 hours drying at 20 degrees Celcius between coats, sand only lightly between coats with 320 grade or finer wet and dry paper or dry-lube type paper.
Recoating old intact FloortecThoroughly degloss existing Floortec with 240 grit grade paper or finer before recoating.
Thinning (Standard Grade Only): Water at maximum 10% for spray application only.
Application Temperature: Do not apply above 30 degrees Celcius or below 10 degrees C or in direct sunlight or to hot surfaces.
Cleanup: Water.

WHERE TO USE

Clean bare interior timber and non wax coated cork flooring, solid and laminated benchtops, architraves, skirting boards, doors, furniture, etc. Note: For wall and ceiling panelling and lining board we recommend Intergrain Ultraclear.
Floortec is suitable for use in kitchens and bathrooms. It may be applied over water-based timber stains and may be tinted to obtain special colours and liming effects.

NOTE:

Water-based clear finishes provide a very natural finish to timber. If additional depth of colour and grain enhancement is required we recommend Intergrain Scandinavian oil timber finish.

SURFACE PREPARATION:

GENERAL WOODWORK: Correct preparation is essential to achieve a quality finish with Floortec. All woodwork should be pre sanded with 320 grade dry lube sandpaper, synthetic steelwool or similar and be thoroughly dusted before applying the first coat. Oily resinous timbers such as Cypress Pine, Brushbox, Tallowood, Jarrah, Merbau etc. should be thoroughly degreased with Methylated Spirits after the final sanding before coating.

PRE-EXISTING FINISHES: Other than Floortec must be removed to leave a clean bare dry timber surface free of dust, dirt, wax, mould and mildew, linseed oil etc. Grey, dirty or water stained timber should be cleaned with Intergrain Reviva Timber Cleaner. Mould and mildew affected timber should be treated with Intergrain TSS * Timber Sterilising Solution after cleaning. Timber to be used in wet areas should be back primed and end-grain sealed with Intergrain Dimension 4 pre treatment to prevent moisture absorption and possible surface staining and cupping. Nail holes, cracks and blemishes should be filled with Intergrain Woodblend wood filler. Linseed oil putty must not be used under Floortec.

*Biocidal wash useful as a general household anti mould and mildew wash for ceramic tiles in kitchens and bathrooms.

FLOORS:

New Floors:must be filled with Intergrain Woodblend and sanded with 180-220 grade sandpaper to achieve a fine, smooth, level finish, free of sandpaper scratches and blemishes.
Old Floors:all pre-existing finishes must be removed and finished as for new floors.

WARNING:

Steelwool must not be used to prepare surfaces to be coated with Floortec.

APPLICATION:GENERAL

IMPORTANT:
Floortec takes up to 7 days to fully cure - treat surface with care during this period. It is normal for Floortec to have a slightly milky appearance on application which disappears on drying.

TINTED FLOORTEC:It is recommended that a coat of clear Floortec be applied as a first coat to seal the timber and allow more even application of the tinted/coloured Floortec.

APPLICATION: FLOORING GRADE ONLY

Apply Minimum 3 to 4 generous coats (4 in high wear areas) by lambswool or mohair pad applicator. Apply in direction of grain and be careful not to overspread in order to achieve a satisfactory film build and maintain a wet edge. Sand lightly between coats with 280 - 320 grit dry lube or the appropriate 3M type pad on a Canterbury, Poly Vac or similar machine.

MAINTENANCE FLOORS:

Polishing:Periodical application of Intergrain Interpol * will shine and protect Floortec finished floors.
Cleaning:Floors should be cleaned by mopping with warm water to which Methylated Spirits has been added at the rate of 10mls per Litre of water.
Under no circumstances use a floor cleaner containing ammonia.

*No fact sheets to hand at present - this product is a timber polish. See Intergrain main page for ordering details.

Recoating Floors:In order to ensure ease of recoatability with minimum preparation, floors should be recoated before the coating has worn away and exposed bare timber or cork. Wash the floor thoroughly with detergent and lightly sand to remove any gloss before application. Where the coating has completely worn away the only satisfactory method to avoid patchy appearance is to completely sand back to bare timber or cork.

CAUTION:

Keep out of reach of children: Ensure adequate ventilation during use. Avoid contact with skin and eyes.

PACKAGING:

1, 4 and 10 Litre cans.

WARRANTY

(See Intergrain main page)

CUSTOMER SERVICE:

ORDERS AND ENQUIRIES REGARDING ANY INTERGRAIN PRODUCTS OR AVAILABILITY WITHIN AUSTRALIA. Freecall No. 1800 630285
Email Karen Elsbury
Enquiries from outside Australia:
Email: Anthony P. Dawson
Enquiries from New Zealand:
Email: Ray Tomlinson



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